From: Clinical-grade N-(4-[18F]fluorobenzoyl)-interleukin-2 for PET imaging of activated T-cells in humans
Preclinical production method | Challenge encountered | GMP-production method |
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Part 1: [18F]SFB synthesis | ||
Purification by Oasis HLB cartridge. | Impurity in [18F]SFB product interfered with the conjugation of IL2. | Purification performed by HPLC, followed by formulation using an Oasis HLB cartridge. |
[18F]SFB is produced in a non-classified hot cell with a Zymark robotic system. [18F]FB-IL2 produced manually. | GMP syntheses modules insufficient functionalities to accommodate the total labeling procedure, due to a change in purification method. | [18F]SFB produced as a starting material in a non-classified hot cell with a Zymark robotic system. Product collected via sterile filtration in sterile vial and transferred to a class C clean room. [18F]FB-IL2 produced with a PharmTracer Eckert & Ziegler synthesis module in a class C clean room and class C hot cell. |
Part 2: [18F]FB-IL2 conjugation | ||
Reconstituted IL2 stored at −80 °C. After defrosting added manually to the mixture immediately before conjugation. | IL2 labeling in automated synthesis module: IL2 added at start of synthesis. IL2 instable in warm hot cell during synthesis. | After production of [18F]SFB IL2 added, directly to cooled reaction vial. Temperature to 50 °C shortly before adding [18F]SFB. |
IL2 transported via disposable tubing to the reaction vial. Sticking of IL2 to tubing during transport to the reaction vial. | ||
Conjugation reaction in borate buffer pH 8.3. | Low yields due to low labeling efficiencies. At pH > 8.7 hydrolysis of [18F]SFB. | Optimal pH 8.5 (±0.1). |
HPLC purification after conjugation step. | Low recovery [18F]FB-IL2 from HPLC due to high lipophilicity and tendency to aggregate. | HPLC replaced by solid-phase extraction over a tC2 Sep-Pak cartridge. |
No sterile filtration for animal experiments. | [18F]FB-IL2 tendency to stick to sterilization filter. | Filter size changed to smaller diameter. |
End formulation in ~ 55% ethanol in water, diluted 1:10 with saline (ethanol < 10%) shortly before use. | Final formulation adapted for patient use: 9% ethanol, 4.5% glucose, 0.5% HSA, 0.1% SDS and 0.0001% phosphoric acid. An excipient in the final formulation occasionally precipitated. | Precipitation of HSA at low pH (< 4). Amount of phosphoric acid at washing/elution step adapted (100 times diluted). |